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AC Mains exterior inlet location suggestions

9.2K views 24 replies 9 participants last post by  MOWO  
#1 · (Edited)
I'm considering locations for the AC inlet port to charge my service (house, auxiliary) battery bank and run my gear off 'shore power' when available. My van conversion is more 'stealth', so I don't want to drill/install a typical round AC inlet port to the back half of the van side panel. That space right below the gas cap sure looks like a great location. Concealed when not in use and quite easy to run the AC wire into the cargo area.

First thing that comes to mind is the location being next to fuel filler/tank. For safety sake, I would always plug the extension cord to inlet first, THEN plug into source AC outlet and vise versa to disconnect. AC inlet source circuit breaker under 10" per marine spec.

Thoughts? Considerations?
 
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#3 ·
- Fuel's vulnerable when charging
Could you explain more about your statement? Charging batteries via AC inlet will only be done parked at office or facility. Your typical generator involves close proximity of fuel and AC.


Cool video, but engine area is out of the question running AC high amperage around the Metris electricals. From the rear is an option, but I'd like to keep wiring short.

Thanks for chiming in.
 
#4 ·
I should say "it's not safe to leave fuel cap unlocked when doing unattended charging". Getting gas stolen is not that bad if I can call roadside assistance. It's a bigger concern if the stolen gas was used to do something bad. It can be nightmare if it's used to set fire in forest during summer time.

I would be fine if you only do that when it's safe.

I noticed that it's unclear after submitted it, however I cannot find the Edit button for my own post (weird).
 
#8 ·
Yea, locking gas cap was definitely in the plans if I went this route.
Talked to one shop and was told it's safe as long as use common sense approach. Make sure device (AC-DC charger is OFF), plug into van AC inlet, plug into AC outlet, turn charger ON. Other precautions: make sure gas cap is on securely (duh!) and do not 'top off' gas tank [keep filling tank after first click] (DOUBLE DUH!]
 
#6 ·
I thought about putting my AC plug in in that same location- below the gas cap. With the cap secured and plugging/unplugging as you described it seemed pretty safe..... almost fool proof.... but probably not idiot proof. (Idiot proof is certainly a very demanding design standard!) But I know Mr Murphy is a very hard working guy and usually shows up at the most inopportune time so I opted out on that location.

Since I'm not concerned about the stealth issue, my plug in ended up just in front of the driver's side rear wheel well, which is where most of my electrical stuff is at.

I saw a few stealthy installs on the rear bumper when looking on line. Someone even put it on their trailer hitch, which made it appear as it they were simply wired for different types of electrical connectors for trailers.
 
#9 ·
I saw a few stealthy installs on the rear bumper when looking on line. Someone even put it on their trailer hitch, which made it appear as it they were simply wired for different types of electrical connectors for trailers.
That's was my other choice. The one I seen on bumper or hitch were vehicles with much higher ground clearance. On the Metris I ruled it out initially because the factory hitch offers very little attachment from dead center so I don't want the plug-in to be in the way of entering/exiting the rear. I'm working on an idea next week, hopefully it pans out.
 
#13 ·
Old Craftsmen and motor finally gave out... seems. Just wont start with power button. I got it used years ago so it's time. Plus I 'need' to be using one with better updated safe guards... riving knife, anti kickback pawns. etc.

After 'exhaustive' research, the new Skilsaw SPT99 introduced this month is on it's way from an authorized online retailer. https://www.skilsaw.com/product-details?product=SPT99-12

I'll be looking for a side-hustle gig cutting 2x and 4x lumber to pay for it. :smile: Serving the Carolinas.
 
#15 ·
I like Bosch and I own their recent model jigsaw...really nice. I looked at the Bosch GTS1031 and 4100 but the really like the accuracy of the rack n pinion fences on the DeWalt and Skilsaw. The increased torque and better 'gravity stand' put the Skilsaw over on top.
 
#19 ·
No matter how big your tool collection is, you are always missing something you need for the current job, eh?

I took a look at Harbor Freight tools; some of them are made with surprisingly decent materials, but all of them are assembled with an indifference a British Leyland factory on strike would be ashamed of.

Way back in another life, I was apprenticed to a Russian who ran a small jewellry store, and while he had stock on hand, and was mostly a wheeler-dealer (he was always involved in half a dozen different business ventures, including with me, often but not always jewelry related) the bulk of his income came from custom crafting custom designed pieces. He taught me a lesson that I hold to this day:

There are two ways to buy tools:
1) buy the wrong (or cheap) tool, screw up the project, and start over after buying the right tool.
2) buy the right tool in the first place.
 
#21 ·
This post had got off-topic and I've just been running the shore power cable through the rear barn doors. I'm going to finish up this part of my van project.
After much research, I did order this inlet 15amp plug https://www.hubbell.com/hubbell/en/...ucts/Electrical-Electronic/Marine-Products/Wiring-Devices/HBL61CM64BK/p/1640463 Still deciding on where to install it. Not willing to drill into painted metal body panels. Top consideration now is where u6006 member driver side... looks like plenty of space behind it too.
 

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#24 ·
This if from Shore power/ AC Main In, not an outlet. Plus, I'm looking for something more permanent and professional grade. The inlet will go to a Blue Sea 1214 Main/Circuit Breaker panel.